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PP Straw manufacturing begins with polypropylene resin pellets undergoing thorough purification to eliminate food-contact contaminants. These pellets enter extrusion machinery where controlled barrel temperatures melt the polymer into viscous fluid. Precision screws force this molten material through annular dies, forming continuous hollow tubes. Critical cooling follows in calibrated water baths that solidify the structure while maintaining dimensional accuracy. Laser micrometers continuously monitor outer diameter consistency during this phase, triggering automatic adjustments if deviations occur. The continuous tube then advances to cutting stations where high-speed blades create uniform segment lengths without deformation. Post-cutting, straws undergo surface polishing to eliminate micro-burrs that could compromise user comfort.
Finished PP Straw units progress through automated inspection systems employing machine vision cameras. These systems detect structural imperfections like wall thickness variations or curvature defects, ejecting flawed units through pneumatic gates. Acceptable straws receive anti-static treatment to prevent dust adhesion during storage. Packaging occurs in cleanroom environments where straws are gravity-fed into sleeve bags with controlled orientation. Sealed packages move through metal detection tunnels before final boxing. Storage protocols mandate climate-controlled warehouses with regulated humidity levels to prevent moisture absorption that could affect performance.
Distribution logistics prioritize structural preservation through customized transit packaging. Corrugated partitions prevent compression damage during pallet stacking. Vehicles maintain stable temperatures to avoid thermal warping. End-use performance validation includes beverage compatibility tests across acidic, alkaline, and fatty liquids to ensure no leaching or structural degradation occurs during typical usage periods. The entire workflow demonstrates how precision engineering ensures reliable PP Straw functionality from factory to end-user.click www.sotonstraws.com to reading more information
